KLP Cutting Tools Pvt. Ltd is prominent CBN Insert manufacturers in Pune, and suppliers, dealers, distributors, stockiests and exporters in Pune. We are engineered for the exact machining of the hardened steels and cast irons. We are recognized for our CBN inserts that feature excellent wear resistance, thermal stability, and long tool life and therefore, our CBN inserts deliver stable results in turning and finishing operations under heavy load. We are offering globally accepted solutions to the leading brands such as MITSUBISHI, ALLOYTECH, KORLOY, KENNAMETAL, ISCAR, MOLDINO, TAEGUTEC, KYOCERA, VARGUS, GESAC, CARMEX, PALBIT, WALTER, and WIDIA. With assured quality, ready stock, and timely delivery. We are your dependable partner for advanced CBN insert solutions.
What are CBN INSERTS?
Cubic Boron Nitride Inserts (CBN Inserts) are innovative cutting tool inserts fabricated from Cubic Boron Nitride, which is the second hardest material after diamond. They are designed to perform high-speed and high-precision machining of hard materials. They are typically hard materials, so they should be machined at high speed and with precision. Should such a case be for these materials, CBN tools' lifespan will be longer compared to tungsten carbides, which will have a quick wearing.
Types of CBN INSERTS
As reputable CBN Insert manufacturers in Pune, we have the following types of inserts for your needs.
- Solid CBN Inserts: These inserts offer maximum hardness, wear resistance, and impact strength, as they are made from 100% CBN. They are most highly recommended for roughing, heavy cuts, and interrupted machining of cast iron and hardened materials.
- PCBN (Polycrystalline CBN) Inserts: The cutting layer of these inserts is CBN, which is bonded to a carbide substrate that gives a good balance of toughness and precision. A high degree of accuracy and a smooth surface finish are the characteristics that make this kind of work the most suitable for finishing and semi-finishing operations.
- Brazed/Tipped CBN Inserts: In brief, you get the highly efficient performance of a CBN insert at a lower price when a CBN tip is brazed to a carbide base. The majority of the time, it is used for finishing purposes, and the bond strength and tool life are being improved by the modern wavy-joint designs that are getting longer.
Technical specification of CBN INSERTS
| Parameter |
Specification |
| Insert Material | Cubic Boron Nitride (CBN) |
| Insert Type | Solid CBN/PCBN |
| Application | Hard Turning & Finishing |
| Workpiece Material | Hardened Steel, Cast Iron |
| Hardness Range | 45–70 HRC |
| Cutting Speed | High-Speed Machining |
| Wear Resistance | Extremely High |
| Thermal Stability | Excellent (up to ~1400°C) |
| Edge Strength | High |
| Typical Operations | Turning, Profiling, Finishing |
Features of CBN INSERTS
Being the leading CBN Insert dealers in Pune, we provide easy-to-use, long-lasting inserts to our buyers.
- Exceptional Hardness & Wear Resistance: Cubic Boron Nitride Inserts provide exceptional hardness, which makes Solid CBN Inserts and PCBN Inserts the perfect choice for the machining of hardened steels and cast iron with a long tool life.
- Low Thermal Stability: CBN inserts are less capable of holding their cutting performance in high cutting temperatures and are thus less stable than high-speed cutting and finishing operations.
- Superior Surface Finish: PCBN Inserts provide excellent surface quality and dimensional accuracy, which thereby reduces the need for secondary grinding.
- Versatile Insert Designs: They can find uses in various industries with geometrical forms like T-style CBN Inserts and Threading Inserts that cater to different machining requirements.
- Trusted Global Quality: They can industriously perform at a high level while being compatible with top international brands such as MITSUBISHI, KENNAMETAL, ISCAR, KYOCERA, WALTER, and WIDIA.
Applications of CBN INSERTS
As skilled CBN Insert distributors in Pune, we supply inserts to the industry for production purposes.
- Hard Turning Operations: Hard turnings such as hardened steel components (45–70 HRC) are typically used in automotive and engineering industries.
- Cast Iron Machining: Solid CBN Inserts are perfect for roughing and interrupted cuts in grey and ductile cast iron.
- Precision Finishing: PCBN Inserts are extensively employed in ultra-high precision finishing where achieving a smooth surface finish is of utmost importance.
- Thread Cutting Applications: CBN Threading Inserts provide accurate and wear-resistant threading in hard materials.
- Local & Industrial Supply: They are highly demanded as CBN Inserts in Pune for the purposes of the automotive, tool & die, and general manufacturing industries because of their high durability and cost-efficient nature.
KLP Cutting Tools Pvt. Ltd is prominent CBN Insert manufacturers in Pune, and suppliers, dealers, distributors, stockiests, and exporters in Pune. We offer a high-performance solution for hardened steel, cast iron, and difficult-to-cut material machining. With a variety of options, such as Solid CBN Inserts, PCBN Inserts, T-Style CBN Inserts, and CBN Threading Inserts, these Cubic Boron Nitride Inserts can provide excellent wear resistance, thermal stability, precision, and long tool life. Our CBN inserts are supported by internationally trusted brands like MITSUBISHI, KENNAMETAL, ISCAR, KYOCERA, WALTER, and WIDIA. As a reliable source of CBN Inserts in Pune, our state-of-the-art cutting tools can help industries in achieving quicker machining, better surface finish, and lesser overall production costs. Please feel free to connect with us if you have any query.
